A Dilemma

Home Depot delivered the LVL and I-joists today and I started cutting out the stringers.  LVL is Linear Veneer Lumber which is made similar to plywood where the grain of the veneers in plywood are at 90 degrees to each other, in LVL they all run the same direction which gives the beam it strength. I-joists are beams that have LVL on the top and bottom with OSB (oriented strand board) in the middle.  This make a lighter weight beam that will be used for the building frame.

The stringers are made out of the 1-7/8″ x 14″ LVL beam at cut 8 degrees to get two mirror stringers that are 7-1/16 inch tall.  I setup my track saw to cut the 16 foot long beam in half; I had to use all three of my tracks segments for my track saw to allow me to cut the entire length of the beam in one cut.  Once I have made the stringer templates I can continue cutting and shaping the stringers.  I had to clean up the stringers a little because they were not completely straight; there is a slight bend in two directions.  Nothing to adversely affect the boat but I needed to address it now to avoid problems in the future.

I next started working on the transom by marking the outline.  Only lines marked in red get cut and I need to add the angle that the plywood is cut to.  Keeping track of all angles for the cuts can get tricky.  I will do most of the cut with the track saw and then finish up with a jig saw to connect the cuts that make an inside corner.  Some of the corners are rounded and I will rough cut with the jig saw and then make a template for my router to make the fillets and round overs.

Home Depot gave me a big dilemma; I had ordered a 15 foot LVL beam for the stringers so I could build a 20 foot boat.  Home Depot delivered a 16 foot LVL beam so now I could build at 21 foot boat.  The 20 foot boat will barely fit in the garage; how will I fit a 21 foot boat?

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